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1. You are a NACE Level 2 in-house inspector working in a shop. Your In-house UP requires you to perform a sleeve test to test for soluble sails; however the 3rd party NACE Level 3 inspector, representing the owner, has used a salt smart meter and has achieved a very different result and has rejected the pre cleaning.

Your FIRST preferred course of action is to:

Advise the other Inspector he is using an Incorrect method

Redo the pre-cleaning based on the other Inspectors results

Review the specification with the other inspector to see what method was specified

Advise your QC Manager to change the UP to the use of the salt smart meter

2. You ate the NACE Level 2 Coating Inspector where SSPC PA 2 has been specified with an additional requirement that no Individual gauge reading shall be below a certain value .

As this is not part of the standard you should:

Ignore the additional requirement

Enforce the additional requirement

Call your supervisor

Request clarification from the specifier

3. When observing design defects the NACE Inspector should:

Document the defect and the potential problems that could result

Ignore the defect as the inspector can’t change the design

Request that the item be rebuilt with a better design for coating

Stop the job immediately

4. When conducting inspections the Inspector should follow which standards:

NACE and 55PC standards in North America

ISO standards in Europe and Asia

Australian standards in Australia

The specified standards

5. Individuals conducting Coating Surveys should:

Always be NACE Level 3 Certified Inspectors

Always be NACE or 5SPC Protective Coating Specialists

Always be experienced Specification Writers

Always be trained and experienced Coating Industry

6. The most likely area of failure on a buried external pipeline coating is the:

Mainline coating

Field Joint coating

Areas exposed to Ultra Violet light

Ground bed

7. Surface preparation of concrete is performed using:

Methods that are exactly the same as steel

Methods that are completely different to steel

Methods that have been modified for concrete

Methods that are the same as wood

8. Differences in technique for abrasive blasting concrete versus steel require the operator to:

Lower the blast pressure

Move the nozzle quicker

Increase the standoff distance

a), b) and c)

9. An Inspection and Test Plan is required when:

It is always required

When the Coating Applicator requests one

When the Owner specifies one

When the Inspector requests one

10. The cost of qualified Coating Inspection Is normally offset by:

Lower Application Costs

Lower Coating Life Cycle Costs

Lower Safety Enforcement Costs

Lower Supervision Costs

11. External coatings applied to burled pipelines are generally tested for:

Gloss level

Chalking resistance

Cathodic disbondment

Solvent resistance

12. NACE No. 13 / SSPC 6 Identifies the use of:

Abrasive blasting only

Watterjetting only

Steam cleaning only

Various methods of cleaning

13. You are NACE Level 2 Inspector working on a tank lining job where a mobile centrifugal blast unit is being used to blast the tank floor to a NACE No. 1/SSPC SP 5. The Contractor has completed his final blast and has called for a hold point inspection. This is the 1st time you have seen field based centrifugal blast cleaning. You observe what appears to be staining on the substrate however the Contractor assures you this is normal when using centrifugal blast units and what you are seeing is what is defined In the standard as an acceptable variation in appearance.

Your FIRST preferred course of action Is to:

Request that the Contractor re-blast the floor

Review the standard with the Contractor and re-inspect the floor

Shut the job down

Call your supervisor

14. You are the NACE Inspector on a project where a stationary floating structure is being coated and you notice a self-smoothing anti-fouling coating has been specified.

This is not a good choice because:

It contains biocide

It doesn’t contain biocide

The floating structure is stationary

It will result in a very slippery surface

15. You are the NACE Coating Inspector on a tank lining project where desiccant dehumidification is being used. Since the first shift of abrasive Wasting your readings have indicated relative humidity below 40%; however on the second shift of coating application your readings are indicting 80%.

Your FIRST preferred course of action is to:

Check to see if the dehumidification equipment is operating correctly

Call your supervisor

Advise the coating applicator supervisor of your readings

Document the readings at the end of the shift

16. When performing a hardness test on a coating which has elastic properties the inspector is likely to observe:

A very high reading

A very low reading

Cold (low or creep

No difference from any other coating

17. When environmental enclosures ate being used an inspector needs to be concerned about:

Lighting

Air changes

Structural integrity

a), b), and c)

18. You are the NACE Coating Inspector on a tank lining project and are asked to perform a high voltage holiday test after the coating applicators have completed their final repairs. After meeting all the confined space entry permit you enter the tank and notice a very strong odor of solvent.

Your first course or action should be to:

Investigate to find the source of the odor

Don your air supplied respirator and continue the testing

Exit the tank and Immediately and report the problem to the nearest safety supervisor

Exit the tank and document the incident in your dally report

19. The coating applicator has ignored a surface preparation hold point and applied coating over the surface without a sign off from you as the inspector.

Your FIRST preferred course of action is to:

Stop the Job

Require the Applicator to remove the applied coating

Advise the Owner and write a Non-Conformance report

Ignore the situation

20. II Is always possible to see moisture on a steel substrate:

True

False

21. You are working as the only in-house NACE Level 2 Inspector in a shop setting when an independent 3rd party NACE Level 3 Inspector, representing the owner, presents you with a copy of a Non Conformance Report (NCR) he has written for a NACE2/SSPC SP 10 centrifugal blast which you had previously approved.

Your FIRST preferred course of action is to:

Verbally challenge the NCR

Request a re-blast of the Item in question

Consult your supervisor

Review the NCR with the other Inspector

22. The best choice of Instrument for holiday testing of thick film concrete coatings is:

Low Voltage Sponge Type

High Voltage DC Pulse Type

High Voltage DC Constant Current

High Voltage AC

23. The standards defining surface cleanliness achieved by centrifugal blast cleaning are:

Different than air blast cleaning

The same as air blast cleaning

Slightly different to air blast cleaning

Comparable to air blast cleaning

24. Eddy current DFT gauges are used to measure Dry Film Thickness in which of the following situations:

Magnetic coatings applied to a magnetic metallic substrate

Non-Conductive coatings applied to a conductive metallic substrate

Conductive coatings applied to a magnetic metallic substrate

Conductive coatings applied to a cementitious substrate

25. You are a NACE Level 2 Coaling Inspector who has Just arrived on a Job in progress where there Is no Inspection and Test Plan (UP). The first morning you arrive the Job is behind schedule and you are asked to take Dry Rim Thickness readings.

Your FIRST preferred course of action is to:

Refuse to take readings until an ITP is in place

Develop your own methodology and proceed take the readings

Use a generally accepted industry standard and proceed to take readings

Call your supervisor

26. A single component water borne acrylic coating cures by:

Solvent Evaporation

Coalescence

Co-Reaction

Oxidation

27. The Inspectors' goal at the Pre-Job Conference is to:

Obtain a clear understanding of the Specification

Discuss contractual requirements

Manage the meeting so it doesn’t go off topic

Take accurate meeting minutes for distribution

28. Surface preparation methods for Non-ferrous metals are:

The same as for Ferrous metals

The same for all Non-Ferrous metals

Specific for each type of Non-Ferrous metal

Not required

29. Thermal Spray coatings provide:

Barrier protection

inhibitive protection

Sacrificial protection

Thermal protection

30. The Concrete Repair Institute's comparators can be used to assess:

Surface cleanliness prior to coating

Surface profile prior to coating

Contamination levels prior to coating

Compressive and tensile strength prior to coating

31. Coating Surveys are legally required:

On commercial marine vessels and offshore platforms

On high pressure gas lines and fireproofed structures

On water tanks and potable water pipelines

On food and beverage vessels and can linings

32. When observing fabrication defects the NACE Inspector should:

Require they be corrected prior to coating

Consult the specification to determine how they should be treated

Stop the job immediately

Write an NCR and call the fabricator

33. In the event of a conflict between the Product Data Sheet and the Specification:

The Product Data Sheet prevails

The Specification prevails

It is up to the Inspector to decide which one to follow

It is up to the Applicator to decide which one to follow

34. From a corrosion perspective, the main difference between Ferrous and Non-Ferrous Metals Is:

Cost

Iron content

Appearance

Safety

35. W3-1 is always performed using UHWJ at pressures above 210 MPa (30,000 PS1)

True

False

36. You are working as an Inspector in a galvanizing plant for the first time.

What are some of the hazards you need to be aware of:

Risk of chemical exposure

Risk of skin burns

Risk of acid or caustic splashes

a), b), and c)

37. Centrifugal blast cleaning requires:

A large volume of alt to propel the abrasive

Very large nozzles

Well maintained blast wheels

The use of single use abrasives

38. When measuring the Dry Film Thickness of liquid coatings applied to galvanized ferrous substrates the most commonly used instrument Is the:

Ultra Sonic DFT Gauge

Tooke Gauge

Eddy Current Gauge

Magnetic Gauge

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